Tag Archives: wood pellets

Commercial Quality for a Long Life Span

Lifespan of Cookshack Commercial Smokers

Lifespan of Cookshack Commercial Smokers

Lifespan of Cookshack Commercial SmartSmoker® Electric Smokers

  • The overall life of the smoker oven is 30 years.
  • No service call expected the first 7 years.
  • The first item to replace would be the heating element.
  • Replace IQ5 controller at approximately 12 years.
  • Average cost

    of operating the a SM260 unit is approximately $4/day

    IQ5 Controller on SM260

    The new IQ5 controller on the SM260

Lifespan of Fast Eddy’s™ by Cookshack Commercial Pellet Fired Smoker Ovens

  • The overall life of the smoker oven is 30 years.
  • No service call expected the first 2 years.
  • The first item to replace would be the igniter.
  • Replace bearings in rotisserie at approximately 5
  • Replace IQ5 controller and a various other parts at approximately 12 years.
  • Average cost of operating the FEC300 unit is approximately $16/day

    FEC300 Rotisserie Smoker

    FEC300 Rotisserie Smoker

Cookshack Food Grade Wood Pellets used in FEC smokers

Environmentally Friendly

  • Cookshack Pellets are produced from recycled sawdust and no trees are cut to make them.
  • Naturally occurring lignin in the wood binds

    the pellets into their shape.

  • Not all pellets will produce the same results or are manufactured with the same low environmental impact. Use Cookshack pellets to ensure you are being as green as possible.

Health Department Friendly

  • Pellets are a processed wood product in 20 pound bags that are easily stored indoors or out.
  • They do not create a home for rodents or bugs like are found in wood piles.
  • Clean burning and easy clean to clean. Only 8 oz. of ash is produced for every 40 lbs. of pellets burned unlike messy stick burners.
  • Cookshack pellets are 100% wood, food-grade pellets specifically produced for use with food.

Flavor Friendly

  • Pellets eliminate creosote and gas flavor in the smoked meats.
  • Mix flavors in the pellet hopper to create a signature profile.
  • Multiple flavors of pellets to choose from.

What is the cost of operating a commercial smoker?

Knowing the cost of operating a commercial smoker is important for your business.  It is one of many factors that need to be considered in determining profit margins.  Cookshack smokers and charbroilers are efficient especially when you consider the amount of meat and vegetables that you can smoke during one cook cycle.  There design will not dry or shrink meat and will give you higher yields.

Below are two charts to consider in determing your energy costs using Cookshack commercial equipment.  These are based on average kwh figures and will vary depending on your geographic region.  The wood and pellet costs are based on Cookshack Wood Chunks and Pellets including average shipping costs. The first chart is based on using the equipment at the highest temperature settings available for that unit. This would be the maximum estimated cost

you would see using this equipment. The second chart is based on using the equipment at a lower or average rate of temperature for that unit. This would be most likely where the units would operate most of the time.

For the electric smokers, you use electricity to power the controller and unit while the wood is used for flavoring.  In the pellet-fired smokers and charbroiler, electricity is only needed to run the controller, fans, and augers.  The wood pellets provide

the heat and flavor.  Consequently, in the electric units the majority of the cost is from https://www.viagrasansordonnancefr.com/viagra-achat/ electricity and in the pellet-fired units the majority of the cost is from the pellets.

Cost of Operating Cookshack

Commercial Units

*using highest temperature settings
Electric Units Electricity Wood Total Per Hour Total for 12 Hours
SM160 0.08 0.25 0.08 1.21
SM260 0.16 0.50 0.16 2.42
SM360 0.32 0.75 0.32 4.59
Pellet Fired Units Electricity Pellets Total per Hour Total for 12 Hours
FEC100 0.05 0.50 0.55 6.60
FEC120 0.09 0.75 0.84 10.08
FEC240 0.09 1.00 1.09 13.08
FEC300 0.10 1.00 1.10 13.20
FEC500 0.10 1.50 1.60 19.20
FEC750 0.15 2.00 2.15 25.80
Charbroilers Electricity Pellets Total per Hour Total for 12 Hours
CB024 0.05 2.40 2.45 29.40
CB036 0.07 3.60 3.67 44.04
CB048 0.09 4.80 4.89 58.68
Cost of Operating Cookshack Commercial Units
*using average temperature settings
Electric Units Electricity Wood Total Per Hour Total for 12 Hours
SM160 0.06 0.25 0.06 0.97
SM260 0.12 0.50 0.12 1.94
SM360 0.24 0.75 0.24 3.63
Pellet Fired Units Electricity Pellets Total per Hour Total for 12 Hours
FEC100 0.04 0.30 0.34 4.05
FEC120 0.07 0.45 0.52 6.21
FEC240 0.07 0.60 0.67 8.01
FEC300 0.08 0.60 0.68 8.10
FEC500 0.08 0.90 0.98 11.70
FEC750 0.11 1.20 1.31 15.75
Charbroilers Electricity Pellets Total per Hour Total for 12 Hours
CB024 0.04 1.44 1.48 17.73
CB036 0.05 2.16 2.21 26.55
CB048 0.07 2.88 2.95 35.37

Other ways Cookshack commercial smokers are energy efficient include:

  • Tough double-walled prix cialis yvelines stainless steel interior and exterior construction
  • 850°F Spin-Glas® insulation
  • Quick heat recovery

See the difference a Cookshack commercial smoker or charbroiler can make to your operation. No gas required!

No Gas

You will never cialis generique need gas lines or tanks when you use Cookshack Smokers or Charbroilers!

Get Ready for Barbecue Competition Season!

Brisket

Brisket for People’s Choice that was smoked in the FEC500

Are you ready for barbecue competition season?  Have you been practicing in the off-season (for those of you that have an off-season)?  One important thing that may help you to up your game is a consistent smoke flavor.  We are having a two-day promotion to help you with that!  March 30th and 31st you can save 15% off the regular price of our bags of 20 lb. pellets.  Also included is 15% off the new Smoke Enhancer for all of our FEC models.  To take advantage of this great offer, use Promo Code GETREADY when you order online or call us at 1.800.423.0698.  This offer is not valid with any other promotions or discounts.

To help you prepare and take your entries to the next level, we are introducing a new product, the Smoke Enhancer.  If you have been wanting a deeper, more intense smoke flavor when using our pellet smokers, this may be the solution. The Smoke Enhancer fits directly over the fire pot.  Model PA026 fits the FEC100/120/240/300 and Model PA025 fits the FEC500/750.  Add pellets, small wood chunks, wood chips or other flavor enhancers such as garlic or rosemary to it.  Check out this video to see how we used this smoke enhancer in the FEC120 on beef short ribs.

Our food grade wood pellets are the fuel and flavor source for all of our Fast Eddy’s™ by Cookshack pellet smokers and grills.  They come in four flavors: hickory (WD300), mesquite (WD304), oak (WD306), and fruitwood (WD302).  Get consistent smoke flavor each cook with our high quality, low ash producing pellets.

One tip to help you stay organized and get ready for the cook-off, make a checklist of must have essentials and load these items in plastic tubs.  After each cook-off, check what you need to replenish and restock, so it is ready to go for the next adventure!  All of us here at Cookshack are looking forward to our first cook-off.  We look forward to seeing you on the barbecue trail in the near future!

Cookshack Competition Team

Butch, Jessica, and Stuart at the Cherokee Strip Cook-Off in Ponca City, OK

 

Food Grade Pellets

Why should you use 100% food-grade wood pellets?

Why should you use 100% food-grade pellets in your pellet grills and smokers?

Cookshack barbecue pellets are made from hardwoods that contain fewer resins and the pellets are produced in a controlled process to ensure a food grade product.  Our food grade pellets are made by pulverizing and drying hardwood sawdust and extruding to an uniform density through a rotating die under enormous heat and pressure (250° F @ 3,000 PSI).  The pellets get their shape from the naturally occurring lignin in the wood.  The pellets are cooled and placed in 20 lb. bags.

Food-Grade Pellet Specifications are:

  • ¼” Diameter
  • ½” – 1” Length
  • 100% Hardwood Content
  • 40-46 lbs/cubic feet Density
  • 6 to 8% Moisture Content
  • 8,000 – 9,000 btu/lb
  • 1% of less Ash Content
  • Bark Free

 

Food Grade Pellets

Food Grade Pellets

Food grade pellets contain fewer fillers and have less moisture content and ash than pellets used in wood burning stoves and furnaces. Pellets used for stoves and furnaces will also sometimes contain a gluing agent or something to bind the pellets together that is not food grade quality as required by the USDA. Pellets manufactured for wood stoves are available in two grades:  premium and standard.  Standard pellets are made from forest waste and contain branches and bark. You want to look out for bark content because bark content in pellets affects the BTU. Performance quality is vital to get the right results!

Food grade pellets are clean-burning that produce very little ash with a low creosote buildup.

Cookshack offers four food grade pellet flavors (all pellets are 60% oak and 40% flavor, oak pellets are 100% oak wood) in 20 lb. Bags:

  • Hickory – most popular hardwood that gives a sweet, smoky traditional Southern-style flavor
  • Mesquite – has a stronger woody taste and complements duck, lamb and beef
  • Oak – works with pork, red meat, fish, and game meats; it is more subtle than hickory and stronger than fruitwoods.
  • Fruitwood – mixes well with veal, poultry, and pork
Food Grade Wood pellets

Food Grade Wood pellets

Quantity discounts are available.  Pellets are easily obtainable, inexpensive and easy to store as compared to traditional logs.  We recommend storing pellets in a dry well-ventilated area.  Do not store wood pellets near potential ignition sources.

Food grade wood pellets burn more efficiently than raw wood used in stick burner pits.  Wood pellets are a superior cooking technology, providing the best cooking platform for barbecue recipes.

In order to maintain your warranty in Cookshack products, food grade pellets must be used in the units.

Introducing the FEC240 Commercial Pellet Smoker Oven

Cookshack announces the FEC240, the newest Commercial 100% wood-burning pellet-fired smoker oven. Cookshack is the only manufacturer of Commercial Grade 100% wood-burning pellet ovens.

The Fast Eddy’s™ by Cookshack FEC240 uses the new Cookshack IQ5 electronic control system for 3-stage cooking and the ability to download cooking data onto flash drive. The FEC240 has a small footprint with a high capacity to smoke or barbecue products, so it is the perfect choice for large scale operations. The FEC240 will fit through a 36″ standard door so it is perfect for compact kitchens where space is a premium.  With no gas lines to worry with, it is easy to install in your commercial kitchen. It features an offset firebox and a convection fan to circulate smoke and heat for steady temperatures throughout the unit. It is NSF and USDA approved and Warnock Hersey and ETL Listed Commercial Cooking Equipment in USA and Canada.

FEC240 with door closed

FEC240 can hold up to 250 lbs. of pork butt

 

Controller

How It Works

The digital controller includes programmable, customizable cooking pre-sets, alarm cycle, 16 character LCD display, and USB port for downloading up to 512 hours of cook time onto a FAT formatted USB flash drive.

Heat is supplied by 100% wood pellets which eliminates large heat fluctuations that dry and shrink the meat. Oven temperature range is from 140°F to 350°F

The IQ5 controller electronic time/temperature control system features 3-stage, 2-stage and probe mode cooking options

Meat drippings exit the bottom of the smoker into a removable drip pan for a clean, safe operation

An optional meat probe allows the user to set the smoker to a desired internal meat temperature and then automatically cycles into a hold when the temperature is met

Efficient

Pellets

Tough double-walled 20-gauge stainless steel construction surrounds 850°F Spin-Glas® insulation for superior heat retention

Heat and Flavor source is 100% food grade wood pellets which are controlled by a fully automated wood pellet system.

The FEC240 runs on 7 amps @ 120VAC, which means pennies per hour operating cost

Clean burning wood pellets produce very little ash, with a low a creosote buildup. Danger of fire from removing hot ash and embers is eliminated, unlike stick burning smokers that require removal of live coals.

Pellets are easily obtainable, inexpensive, available in a variety of flavors and are easy to store

 

FEC240 with door open

This unit has 8 nickel-plated shelves that are 23″ x 17″

FEC240 Fan

Convection Fan helps circulate smoke and temps to improve yields

FEC240 Firebox

Firebox for pellets

The eight (8) nickel-plated steel shelves can hold up to 250 lb. of pork butts, 240 lbs. of brisket, 180 lbs. of ribs, or 60 whole chickens. The unit comes standard with a Cookbook, Operator’s Manual, 80 lbs. of pellets, Pre-installed casters, drip pan, side racks and a Cookshack Spice Kit. It is a no risk purchase because the FEC240 is covered by a two-year limited warranty and Cookshack’s 30-Day Money-Back Guarantee. Call our professional sales team for more information at 1.800.423.0698.

Update or expand your commercial smoker!

2014 is almost over, but it is not too late to update your commercial kitchen equipment with a new smoker.  Maybe you need to add capacity to grow your business, then adding an another unit makes sense.  Cookshack has smoker models to fit your business needs with fixed shelf and rotissiere units available.

SM160, SM260, SM360

SmartSmoker® Electric Smoker Line

Cookshack has three models in the SmartSmoker® electric smoker line.  The SM160, SM260, and SM360 use wood chunks to add delicious smoke flavor. They feature digital controllers with time, temperature and holding features, 24-hour-a-day operating capability, are solidly built from stainless steel and are surrounded by 850°F Spin-Glass® insulation.  The units have a capacity of 120 to 550 pounds.  Need an easy to use unit that is dependable, then you should consider a Cookshack SmartSmoker® electric smoker.

FEC Smokers

Fast Eddy’s™ by Cookshack Pellet Fired Smokers

Are you looking for a deeper smoke flavor?  Then the Fast Eddy’s™ by Cookshack line of commercial smokers might be what you are looking for.  Cookshack is the only manufacturer of 100% wood-burning pellet-fired commercial smokers!  They do not require gas or logs!  These units are easy to install and operate, just plug into a standard 120 VAC to run the controller and augers and let the wood pellets do the rest of the work.  These units are NSF and USDA approved and Warnock Hersey and ETL Listed Commercial Cooking Equipment in USA and Canada.  They auto-start with a fifteen minute heat recovery, are available in fixed shelf or rotisserie versions.  These units can be used outside or inside with adequate ventilation required of commercial cooking equipment.   Contact the Cookshack sales or customer service teams for more information on venting requirements.

Cookshack smokers are used in restaurants,  country clubs, delis, food trucks, meat markets, convenience stores and concessionaires all across the USA, Canada, Europe, and Australia.  Cookshack is here to solve your problems and help you grow your business.  Cookshack wants to be your source for making great barbecue and smoked foods. We want your business to be a success because we view business as a relationship that benefits both parties.  We hope you will decide to do business with us!

Charbroiler in Action

How is a Cookshack Charbroiler Different than Commercial Kitchen Grills?

How is a Cookshack Charbroiler different from most commercial kitchen grills?

Commercial grills are designed to cook foods at high temperatures using a griddle surface or cast iron grills.  Grills or charbroilers are common to most commercial kitchen operations.  To take your commercial kitchen from common or ordinary to flavorful and extraordinary, use a patented Cookshack Charbroiler.  The stainless steel Cookshack Charbroiler has unique features that will give your food the smoky wood-grilled flavor that your customers will love.

One difference is the Cookshack Charbroiler requires no gas lines or propane tanks.   The heavy-duty Cookshack Charbroiler is 100% wood-fired using food grade pellets.

Cookshack Commercial Charbroilers

Available in 24″, 36″ and 48″ sizes

 

48" Charbroiler under a hood at TS Fork Restaurant

48″ Charbroiler under a hood at TS Fork Restaurant

Chicken, ribs and steaks on the Cookshack Charbroiler

The Charbroiler uses wood pellets to add wood flavor to chicken, ribs, steaks and much more.

 

 

 

The pellets are introduced into the firepot by an auger that requires a small amount of electricity to operate.  The electronically controlled system knows exactly when to add pellets to keep the temperature consistent.  The front, middle and back of the heavy duty cast iron grates distribute heat evenly for consistent grill marks each time.

With three temperature settings that range from 250°F on low to 700°F on high, the Cookshack Charbroiler is easy to operate and control.  No special training is needed for the kitchen staff so your cooks and chefs can concentrate on the quality of the food and not controlling the fire or heat.he pellets waft wood smoke over your steaks, burgers, and seafood cooked on the Cookshack Charbroiler that is not possible when using a gas or electric grill.  Using pellets not only adds flavor to the food you prepare but pellets also burn down cleanly.  Typically, the pellets leave less than 3% ash content in a convenient pull out drawer that is easily accessible.  Cleaning the heavy duty cast iron grates is easy when you use the included specially designed tool to remove the grates.

Another great feature of the Cookshack Charbroiler is the convenience of being able to plug it into a standard receptacle to use at an outside patio.  No need for gas lines or propane tanks.  Just roll it into place, inside or outside, and it is ready to go.  Many customers build it into an outdoor kitchen so their customers can experience the food being prepared alfresco.  Caterers use the Cookshack Charbroiler at off-premise jobs, so the food is hot and fresh.

Available in 24”, 36” or 48” models, consider adding a Cookshack Charbroiler to your commercial kitchen to turn your operation into a smoking success!